Introduction
Industrial Equipment Manufacturer – Protecting mission-critical components with precision-engineered thermal shielding. When an industrial-grade overhead compressor began experiencing LCD screen malfunctions due to extreme heat and direct sun exposure, traditional protective solutions weren’t enough. The problem required a tailored, high-performance solution that could withstand harsh environments and maintain performance.
- Industry
Engineering - Objective
Custom-fit, aesthetic high heat protection case for compressors using 3D scanning and FDM technology. - Technology
Fused Deposition Modeling (FDM) - Material
PA – CF 280 Degrees Melting Point
Problem Statement
- Off-the-shelf casings did not align well with the existing design
- Materials lacked the required thermal resistance and ESD safety
- No digital flexibility for reprints or design modifications
3DX Additive Manufacturing Solution
3DX stepped in with a precision-engineered, customized LCD shroud casing – built to withstand direct sunlight and high temperature conditions using advanced materials and rapid prototyping.
Process
- 3D Scanning the LCD Area
The compressor’s LCD screen was scanned on-site using Shining 3D scanners
Accurate geometry data was captured for a perfect, non-intrusive fit - Digital Design & Optimization
The scanned data was reverse engineered using Geomagic Design X
A custom LCD shroud was designed in Fusion 360, with airflow and coverage
optimized for heat deflection - Advanced Material Selection & Printing
The shroud was printed using PA-CF material on 3DX’s AON3D FDM printer
The carbon-fiber reinforced nylon provided strength, stiffness, and thermal stability
Its ESD-safe properties added critical protection for electronic components - Testing & Validation
The printed casing underwent environmental and functional testing
Fitment, thermal shielding, and impact resistance were confirmed before final deployment
Material Highlight: PA-CF
This carbon fiber-infused nylon material offers:
- High heat resistance for sun-exposed outdoor use
- Excellent dimensional stability with low warpage
- Strong mechanical properties with stiffness and durability
- ESD capabilities for added electronics safety
Results
With 3DX’s custom design and material expertise, the compressor LCD was
protected effectively:
- Significant reduction in heat-related malfunctions
- Improved durability and safety for outdoor environments
- Rapid turnaround and digital inventory for future replacements
With 3DX’s advanced additive manufacturing and materials, mission-critical equipment stays protected — no matter the environment.
Let’s bring your vision to life! Contact 3DX, today to discuss your 3d printing needs. Whether it’s refining a design, creating a prototype, or scaling up for production, we’ve got you covered.
