Automotive

What is the impact of 3D printing in the automotive industry?

3D printing for cars can help drive performance, and cost efficiencies.

The automotive industry is experiencing disruption. Electric vehicle (EV) sales are rising, and enhanced connectivity is unlocking new capabilities, including entertainment, driver assist, and autonomous driving. There is a clear shift to online on demand car sales, optimized inventory management however equally increased personalization for automotive parts. 

3D printing has the potential to address many of the industry’s challenges. Digital manufacturing allows automakers to rapidly design and refine components for evolving EV platforms. 3D printing enables manufacturers to quickly adapt to unexpected changes. On the assembly line, additive manufacturing enhances automation by improving tooling, jigs, and fixtures. Even after production, 3D printing remains valuable for creating replacement and customized parts. 

In Depth Description

3D printing covers cars product lifecycle

3D printing is useful throughout the product lifecycle, from Prototyping to the  design of functional parts for validation, to the production of tooling jigs and fixtures for robotic and assembly lines. Or the manufacturing of final parts at unmatched quality, allowing for mass custimization and speed,  economical. 3D Printing allows equally for the production of legacy parts. 

3D printing enables mass customization

A number of car makers have already instutionalized the production of 3D printed accessories for storage of sunglasses, cups, phones and other items offering high surface quality and very fine detail. 

3D Printing allows for faster go to market

3D AM eliminates the need for tooling and allows for the production of finished parts in days instead of weeks or even months.

3D printing for cars creates cost savings on the assembly line

While a completely 3D printed car might be in your driveway someday, automotive manufacturers are employing the technology now to reduce the cost of a growing collection of parts.

Volkswagen and Ford are just a few of the national brands that have adopted 3D Printing Technology to produce high performance, functional parts all the while eliminating expensive tooling. Each of their cars contain 6,000 to 8,000 parts and additive manufacturing gives them an opportunity to produce a high volume of parts quickly. They are able to remove constraints in product development.

Ford introduced a catalog of 3D printed car parts that reached over 5,000 different items used at every stage of the manufacturing process. The parts are less expensive to produce and are designed to be lighter and more ergonomic. 

At 3DX we produce body kits, custom exhaust systems, bespoke interior trim pieces, personalized body panels, specialized brackets or tailored mounts. And while jigs and tooling, assembly fictures, prototyping are some of the more standard applications, 3DX equally produces a wide range of connectors and fixtures needed for finished harnasses. 

Would you wish to learn more about 3D printing of car parts?

Contact us to learn how 3D printing can help you with your design ideas.

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3DX On Demand offers complete parts manufacturing services, from 3D printed metal and plastic parts to traditional CNC, injection moulding, and cast urethane.  We provide high quality parts and prototypes with some of the fastest and most reliable turnaround times in the industry. Our global network of efficient digital production facilities and manufacturing partners are able to meet the time-critical and unique business needs of today’s leading companies.

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3DX can process common mesh files, such as stl, obj, step, iges, 3dm.

 

We support mesh file types: STL, OBJ, STEP, IGES, WRL, WRZ, STP, IGS, PLY, ARC, CATProduct, CATShape, CGR, DLV, EXPm, IAM, NEU, PAR, PKG, PRT, PSM, SAB, SESSION, SLDPRT, STPZ, UNV, X_T, XAS, XMT, XPR, 3DM, 3dMXL, ASM, CATPart, IPT, JT, MF1, MODEL, SAT, U3D, VDA, VRML, X_B, HPMJF

 

Please note that while some file types will upload successfully, others may not be used to submit an order on our platform. We suggest you refer to the above lists to avoid any upload failures. 3DX does not accept drawing files (except when accompanied by a CAD file), or IGES and F3D files. Below is a list of exceptional file types and in what instances they can be used to place an order with 3DX: 3DX cannot currently quote or make parts based on assembly files. If you are interested in ordering an assembly, each part will need to have its own CAD file.

However, if you are uploading your Bill Of Material for production, 3DX will accept assembly files as supplementary information. Common assembly file types are .sldasm, .asm, .iam, and .catproduct. The only time you may upload a drawing file is when it's in conjunction with a CAD file, and it must be in PDF format. We do not accept .slddrw, .dxf, or .catdrawing files. We also cannot quote a project based on a drawing alone.